Lean Manufacturing Assessment In The Nutshell: All You Need To Know

Lean manufacturing is a production methodology used in the manufacturing sector. It involves the simple ideology of optimizing productivity and minimizing waste in the manufacturing process. The principle of lean manufacturing views wastes as something that doesn’t add value to the customers. The direct advantages of the lean manufacturing process include improved product quality, minimized lead times, and operating costs. The production principles that the lean manufacturing process entails influence multifarious production systems all around the world. They are also an intrinsic aspect of the service sector, healthcare, and software industry. In this article, we will closely peruse all aspects you need to be aware of lean manufacturing assessment. To figure out whether the productivity and waste reduction in your manufacturing operation is ideal or not, partner with a reputed lean manufacturing consultant.

What Do We Mean by Lean Manufacturing Assessment?

In the lean manufacturing assessment process, a lean manufacturing consultant will review the supply chain process of your organization. Essentially, the consultant will compare your supply chain performance levels with the best global practices. During the assessment, the consultant specifically puts emphasis on quality, speed, cost, sustainability, and productivity. The consultant first tries to thoroughly understand the strategic goals of the enterprise. After gaining insights into the objectives of the company, the consultant then analyzes all the manufacturing and supply chain facilities. In the end, the consultant tries to figure out whether the current capabilities are suitable for the strategic goals.

Goals of Lean Manufacturing Assessment Process

It is an important assessment process to determine the quality and organization of your supply chain methodology. Mainly, it serves the following objectives:

• Examine Business Plans.
• Recognize gaps in the supply chain.
• Recognize the difference between the present supply chain methodology followed by the company and global lean standards.
• Analyze operation performance. Here, the consultant reviews productivity, quality, scheduling, OEE, capability, layout, and other operational aspects.

• Suggest practical recommendations for both short-term and long-term goals to help the company define a clear roadmap for lean implementation.

What Are the Advantages of Lean Manufacturing Assessment?

The following points expound succinctly on why you should opt for lean manufacturing assessment.

• The review results help you identify shortcomings in your supply chain processes, which you can then fix to better compete in the market.
• The assessment determines the strategic impact of all the key areas such as market, manufacturing process, and product.

• The company can use the review details in further strategic discussions and make data-driven decisions.
• The assessment process lets the organization figure out all the priority areas and aspects that need immediate attention.

What Are the Focus Areas in the Lean Manufacturing Assessment?

Normally, a reliable lean manufacturing assessment covers the following focus areas:

• Delivery performance

• Lead time.
• Quality assessment of all vendors and internal operations
• The efficiency of existing supply systems
• Supply chain operational strategy
• Continuous improvement programs

• Vendor management and purchasing capabilities
• Material flow
• Labor Efficiency
• Throughput
• Deployed Working Capital

Conclusion

The lean manufacturing process is an important production method that yields improved sustainability, employee satisfaction, quality improvement, low resources wastage, and high productivity. The article takes you through all the introductory details you need to know about lean manufacturing assessment. It explains its objectives, focus areas, and advantages. Trust a market-leading lean manufacturing consultant such as Group50 for a thorough assessment of your supply chain operations.

Group50.com is a top US based Global management consulting firm that helps businesses develop performance. Our Strategy Execution Consulting Services and Business Process Management Services quickly automate business growths & profitability.